Application Equipment: Solid solution furnace equipment in industrial electric furnaces

Product Models Used: AI-516P, AI-828, AI-3170S

Process Overview:
Solid solution furnace equipment is primarily used for solid solution treatment, a process that involves heating alloys to the high-temperature austenite phase region to dissolve excess phases into the solid solution, followed by rapid cooling to achieve a supersaturated solid solution. This process enhances the plasticity and toughness of steel or alloys, preparing them for subsequent precipitation hardening treatments while also eliminating stresses caused by cold or hot working, promoting recrystallization. The temperature during the solid solution process critically affects the properties and microstructure of the alloy. Specifically, the solid solution temperature determines the extent to which solute atoms dissolve into the solvent, influencing both the microstructure and macro-properties of the alloy. During solid solution treatment, the alloy is heated to a specific temperature to dissolve excess phases into the solid solution; the precise temperature directly influences solubility and the phase transformation behavior during subsequent cooling.

Solutions Provided for Customers:

· Precision Control: Traditional solid solution furnaces often use disk recorders with low precision, requiring regular replacement of recording paper and complex operation. Paper-based data are difficult to preserve long-term. By replacing these with YuDian temperature controllers (such as AI-516P, AI-828), control accuracy is significantly improved. Multi-zone temperature control enhances uniformity within the furnace, improving product quality.

· Data Recording and Management: Utilizing YuDian's paperless recorders like the AI-3170S allows for prolonged data storage, remote viewing, and operation. This facilitates easy access to historical data and simplifies compliance with quality management requirements.

· User Convenience and Efficiency: Rich features such as one-click batch setting of process curves, scheduled start/stop functionalities, and more, make operations easier and increase production efficiency. For instance, timed functions allow for short operating times without needing personnel to manually start the furnace at odd hours, ensuring convenience and efficiency.